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ZX205 Fully Automatic Double-End Crimping Machine

The ZX205 fully automatic double-end crimping machine is a wiring harness processing device for fully automatic double-head terminal crimping. Its functions include half stripping, stripping retraction, double-end crimping, and double-end waterproof plug insertion and crimping. Key components of the machine adopt imported or well-known domestic brands to guarantee reliable equipment operation.

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Product Features

High Tech:Perfect integration of mechanical, electrical and pneumatic systems.


High Precision:Adopts servo control modules to deliver accurate positioning.


High Quality:Built-in pressure analysis system ensures consistent crimping quality and minimizes manual intervention.


Ultra High Speed:Dual closed-loop length measuring modules balance outstanding precision and high processing speed.


Independent Intellectual Property Rights:Self-developed mechanical structure, electrical control system and software programs, supporting future functional expansions.


Humanized Design:PC-based control with an intuitive, responsive HMI to cut operator training time.


Product Parameters

Model Number

ZX205


source

Three-phase, five-wire; Rated power: 11 kW; Frequency: 50/60 Hz; Current capacity: 32 A


compressed air

0.5Mpa


function

Cutting wires to a predetermined length using a ruler


Area 1: Skinned, semi-skinned, pressed, inserted with a waterproof plug and pressed


Area 2: Skinned, semi-skinned, pressed, inserted with a waterproof plug and pressed

Note 1

capacity production

When both ends are pressed: 5,000 units/hour; when the waterproof plug is pressed: 3,200 units/hour

Note 2

Wire Size

0.2mm2—5mm2                                                  AWG24—AWG10

Note 3

Minimum Cutting Length

60mm

Note 4

Maximum Cutting Length

90000mm


Cut Length Precision

For cutting lengths ≤ 500 mm: tolerance = 1.0 mm   For cutting lengths> 500 mm: tolerance = Cutting length × 0.002

Note 5

Skinning length

Zone 1: 0.5 mm – 16 mm   Zone 2: 0.5 mm – 20 mm


Skinning Precision

bias :±0.1mm

Note 6

Pressing machine

2T

Note 7

Applicable Mold

AS40 AE30 or pneumatic mold

Note 8

term of service

1 year or 2000 hours (excluding consumable parts)


machine weight

1200KG


Accessories

Pre-delivery line (ZX62): Check whether the wires are properly inspected; verify absence of terminals; use a three-color light indicator.


Note 1: The function can be extended to include other requirements, such as printing codes on wires.

Note 2: Processing speed may decrease when working with different types of wires.

Note 3: Due to differences in wire types, processing may not be possible even within the specified range.

Note 4: Due to different terminals, the minimum cutting length may not be sufficient to press the terminal.

Note 5: Due to variations in wire types, production length accuracy may differ.

Note 6: Depending on the wire type, peeling accuracy may decrease.

Note 7: Depending on customer selection, other model crimping machines from our company may be used.

Note 8: You can select the mold type based on customer requirements

The specifications have changed without prior notice. We appreciate your understanding.

 

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