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ZX704 Double-End Insertion Machine (6-Station Version)

ZX704 Fully Automatic Double-End Insertion Machine.Main functions: fixed-length wire cutting, double-end full stripping, double-end half stripping, double-end waterproof crimping, double-end or single-end housing insertion.Compatible with up to 30 types of wires.Equipped with terminal crimp force detection, CCD visual inspection and quality traceability system to prevent defective products from outflow.The whole machine adopts a modular layout design, which not only improves production efficiency but also simplifies commissioning. All key components are selected from imported or well-known domestic brands to ensure reliable equipment operation.

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Product Description

The ZX704 Fully Automatic Double-End Insertion Machine features high integration and flexible, abundant configurations. In addition to standard stations for cutting, stripping and insertion, the ZX704 offers 3+4N optional stations for customers to freely select and add stations as required. The optional stations are roughly listed as follows: wire twisting, simultaneous crimping, waterproof seal threading, marking tube threading (customizable printing content as requested), crimping presses (2T and 4T), and CFM crimp force monitoring. Customization for other special requirements is available!It adopts a flexible housing feeding system composed of CCD visual inspection and 4-axis robots, delivering strong versatility. No mechanical parts replacement is needed for product changeover — simply select the corresponding housing on the operation interface.


Product Parameters

Model

ZX704

Functions

Wire length cutting, both-end stripping, both-end half-stripping, both-end waterproof crimping,both-end or single-end sheath insertion. 

MES system connectivity supported.

Production Capacity

Up to 30 wire types available; 

6-station and 10-station configurations optional.Maximum insertion efficiency: ≤ 3s/piece.Reel size: 460×180 

(accommodating approx. 21 plastic housings).

Applicable Wire Gauge

0.22 ~ 2.5 mm²

Wire Cutting Length

Minimum 350 mm, Maximum 3000 mm

Wire Cutting Precision

Within 500 mm cutting length: error ≤ 1 mm.Exceeding 500 mm cutting length: error = 0.2%

 (Slight variations may occur with different wire materials).

Stripping Length

Single side: 2 ~ 20 mm   Double sides: 2 ~ 20 mm

Crimping Capacity

15 KN

Power Supply

Three-phase AC 380V, 50Hz

Compressed Air

0.5 MPa ~ 0.7 MPa

Machine Dimensions

6-station: 5500L × 4000W × 2200H

10-station: 7600L × 4000W × 2200H

Detection Devices

Wire presence/absence detection, wire overload detection,terminal presence/absence detection, terminal overload detection,

CFM crimping management analysis, waterproof plug insertion detection,insertion force testing, tensile force testing,

CCD stripping inspection, CCD terminal appearance inspection.


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