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ZX704-INS Terminal Insertion Machine

The ZX704-INS Insertion Machine is an efficient and precise terminal insertion device. It is equipped with terminal crimp force detection, CCD visual inspection, pull-out force testing and a quality traceability system to block defective products from flowing into subsequent processes.

The whole machine adopts a modular layout design, which improves production efficiency and simplifies equipment commissioning. All key components are sourced from imported brands and reputable domestic brands to guarantee stable and reliable equipment operation.


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Product Description

The ZX704-INS Insertion Machine is an efficient and high-precision terminal insertion device with flexible and abundant configuration options. Apart from standard working stations including cutting, stripping, crimping and insertion, the ZX704-INS supports additional station expansion upon customer requirements, with a maximum optional quantity of 10 stations.

This insertion machine is compatible with up to 30 wire specifications, among which 12 types are delivered as standard configuration. It adopts quick-change assembly for tooling fixtures with constant fixture positioning accuracy. While realizing rapid product changeover, the equipment tightly controls machining tolerances and greatly reduces the waiting time for production line model switching.


Product Parameters

Category

Name

Performance/Specifications

Remarks

Specification of equipment

Model

ZX704-INS


Length, Width, Height

5500 x 4000 x 2200 mm (standard size)


Total weight

3000 kg (standard configuration)


service voltage

Three-phase AC 380V/50Hz


Gas supply pressure

0.5~0.7MPa


Number of workstations

Workstation 6

10 workstations available

Process capability

productiveness

3s/circuit (inserted simultaneously at both ends)

4.2 seconds per circuit (alternating insertion at both ends)

special connector ≤ 4.5s per Circuit

Line selection types

Up to 30 types

standardly includes 12 types

Power line length

230mm~3000mm

standard PVC/teflon wire

Power line accuracy

±0.5 mm (when the total length is ≤500 mm)

±0.2% of x total length (when the total length exceeds 500 mm)

there are slight variations in errors between 

wires made of different materials.

Scope of processing electrical wires

0.22~2.5mm²


Skinning length

2~20mm


Pressing ability

20 KN (equivalent to 2 tons);

 can be upgraded to 40 KN (equivalent to 4 tons).


Detectability

Skin-peeling visual inspection

have

simultaneously check whether the waterproof plug is intact.

CFM pressure analysis

have

three options are available:

 self-developed CFM, CFM/OES, or CFM/Solu.

Inspection of the terminal's appearance

have


Terminal overload detection

have


Is the presence of terminals being detected

have


Has the wire been tested

have


Insertion force detection

have


Tension testing

have



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