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ZX586 Automatic Fakra Cable Production Line (7m Standard Model)

The ZX586 Fully Automatic Fakra Production Line is a cost-effective automated single-end processing machine for Fakra cables. It covers the full workflow including manual wire feeding, outer jacket stripping, copper buckle terminal crimping, inner conductor stripping, center terminal crimping, housing terminal crimping, and a full set of inspection procedures. Compatible with a wide range of materials, it enables quick product changeover.


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Product Description

Human-Machine Operation System:The touch screen HMI features a concise and rational layout for quick operator mastery. All parameters can be easily set and stored, with multi-level password protection covering four access roles: Manufacturer, Engineer, Administrator and Operator. Fault indicator lights and fault codes are provided to facilitate troubleshooting. A movable tablet PC is equipped to simplify maintenance and cut costs.


Database Storage Function:The production line collects full production data and reserves communication interfaces for MES, enabling upper-level systems (MES or ERP) to extract data for full product traceability of processing records. Data is auto-overwritten cyclically with a 1-year retention period; extended storage requires additional hard disk expansion.


Complete Machine Transfer Mechanism:Reciprocating transmission driven by servo motors paired with slide rails,Secondary positioning via air cylinders at each workstation,Crimping stations: servo drive + air cylinder wire clamping mechanism,Non-crimping stations: Y-axis independent movement for workstations.


Advantages of Machine Transfer System:Ultra-precise positioning with a transfer tolerance as low as 0.02 mm,Stable mechanical structure without vulnerable consumables such as belts or drive rollers,No dedicated transfer jigs required, delivering a simple structure for easy maintenance.

Product Parameters

Crimping Press

3 sets of 2T servo crimping units

Terminals

Ros III、Ros mini、TE mini、Amp mini

(Note: Corresponding three components need to be replaced when switching materials, see Pages 8, 15 and 18 of the proposal for details)

Number of Workstations

Customized according to customer products

CCD Inspection

4 sets

Cable Diameter

RG174:2.8mm;RTK031:3.2mm

CFM Pressure Management

Built-in CFM as standard

Remote Program Modification

Standard feature

Safety Guard

Standard accessory

Output / Pcs

Ros III: CT:5S  Ros mini: CT:5S  TE mini: CT:5.5S  Amp mini: CT:5S

TE TMF: CT:5.5S      TE FAKRA AX: CT:5.5S     Raydiall HFR3C: CT:5S  

(Actual cycle time subject to test records before shipment)

Yield Rate

>=98.5%

Number of Operators

2 persons based on product process (one at the discharging station, one at the wire loading station)

Air Supply

0.50-0.65Mpa,about500L/min

Power Supply

3-phase AC 380 V / 50 Hz

Operating Environment

Optimal ambient temperature: 23±3°C; operating temperature range: 15°C ~ 35°C,Relative humidity: 45% to 70% RH

Main Components

BASLER cameras, OMRON sensors, KEYENCE measuring sensors, SMC pneumatic parts, THK linear guides & ball screws, MISUMI standard components, INOVANCE servo motors, DELL industrial hosts, self-developed JAM control system, etc.


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