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ZX589 Fakra Automatic Production Line

The ZX589 Fakra Fully Automatic Production Line is a cost-effective Fakra automated production system. This single-end automatic equipment covers manual wire feeding, rear housing assembly, sealing plug threading, outer sheath stripping, precise core wire cutting, center terminal crimping, braid & aluminum foil shaping, main body terminal crimping, housing insertion as well as a full range of inspection processes.It is compatible with a wide range of materials and supports rapid product changeover. Equipped with terminal crimp force detection, CCD visual inspection and a quality traceability system, the equipment effectively avoids defective products being released to downstream processes.Designed with an integral modular layout, the machine improves production efficiency and greatly facilitates equipment commissioning. All core components are procured from imported brands and reputable domestic brands to secure stable and reliable equipment operation.

Product Description

Human-Machine Operation System：The touch screen HMI features a concise and rational layout for quick operator mastery. All parameters can be easily set and stored, with multi-level password protection covering four access roles: Manufacturer, Engineer, Administrator and Operator. Fault indicator lights and fault codes are provided to facilitate troubleshooting. A movable tablet PC is equipped to simplify maintenance and cut costs.

Database Storage Function：The production line collects full production data and reserves communication interfaces for MES, enabling upper-level systems (MES or ERP) to extract data for full product traceability of processing records. Data is auto-overwritten cyclically with a 1-year retention period; extended storage requires additional hard disk expansion.

Complete Machine Transfer Mechanism：Reciprocating transmission driven by servo motors paired with slide rails，Secondary positioning via air cylinders at each workstation，Crimping stations: servo drive + air cylinder wire clamping mechanism，Non-crimping stations: Y-axis independent movement for workstations.

Advantages of Machine Transfer System：Ultra-precise positioning with a transfer tolerance as low as 0.02 mm，Stable mechanical structure without vulnerable consumables such as belts or drive rollers，No dedicated transfer jigs required, delivering a simple structure for easy maintenance.

Product Parameters

Press	4 units of 2T servo riveting machines
Compatible Product Types	TE III: Waterproof/Non-waterproof (Note: To switch materials, replace the corresponding four sets of molds; see pages 21/22/35/36 of the proposal document.)
Number Of Workstations	Customized according to customer requirements, four 2T crimping machines are connected to form a complete production line.
CCD Check	16 sets (including the flexible feeding system CCD)
Wire Diameter	RG174:2.8mm、RTK031:3.3mm
CFM Stress Management	Standard embedded CFM
Remote Program Modification	This is a standard feature.
Guard	This is a standard feature.
Capacity /Pcs	TE III Waterproof/Non-waterproof: CT: 6S (Final results are subject to actual performance before shipment)
Number Of Personnel Working On Site	According to the product manufacturing process, one or two personnel are required (when using two personnel: one at the discharge station and one at the tracing station).
Air Supply	0.50-0.7Mpa,about800L/min
Source	Three-phase AC 380V/50Hz
Environment	The optimal ambient temperature should be 23±3°C, not exceeding 15–35°C; relative humidity should range from 45% to 70% RH.
Main Components	BASLER cameras, 0MROM sensors, SMC/Airtac pneumatic components, THK/HIWIN linear guide screws, MISUMI/YIHEDA standard parts. Komponent parts, INOVANCE/DELTA servo motors, ADVANTECH industrial control computers, and Jam's self-developed control system, among others.

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Advantages of Machine Transfer System：Ultra-precise positioning with a transfer tolerance as low as 0.02 mm，Stable mechanical structure without vulnerable consumables such as belts or drive rollers，No dedicated transfer jigs required, delivering a simple structure for easy maintenance.

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