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ZX587 HMTD Automatic Production Line (8.5m Standard Machine)

The ZX587 Fakra Fully Automatic Production Line is a cost-effective Fakra automated production system compatible with various materials and supporting quick model changeover.The equipment is equipped with terminal crimp force inspection, CCD visual inspection and a quality traceability system to prevent defective products from being dispatched.The machine adopts a modular layout design, which improves production efficiency and simplifies commissioning work. Core components are sourced from imported and well-known domestic brands to ensure stable and reliable equipment operation.

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Product Description

Human-Machine Operation System:The touch screen HMI features a concise and rational layout for quick operator mastery. All parameters can be easily set and stored, with multi-level password protection covering four access roles: Manufacturer, Engineer, Administrator and Operator. Fault indicator lights and fault codes are provided to facilitate troubleshooting. A movable tablet PC is equipped to simplify maintenance and cut costs.

Database Storage Function:The production line collects full production data and reserves communication interfaces for MES, enabling upper-level systems (MES or ERP) to extract data for full product traceability of processing records. Data is auto-overwritten cyclically with a 1-year retention period; extended storage requires additional hard disk expansion.

Complete Machine Transfer Mechanism:Reciprocating transmission driven by servo motors paired with slide rails,Secondary positioning via air cylinders at each workstation,Crimping stations: servo drive + air cylinder wire clamping mechanism,Non-crimping stations: Y-axis independent movement for workstations.

Advantages of Machine Transfer System:Ultra-precise positioning with a transfer tolerance as low as 0.02 mm,Stable mechanical structure without vulnerable consumables such as belts or drive rollers,No dedicated transfer jigs required, delivering a simple structure for easy maintenance.

Product Parameters

Press

3 sets of 2-ton servo riveting machines

Terminal

According to the specification, the customer provides a continuous winding terminal.

Number Of Workstations

Customize products according to customer requirements

CCD Check

5 sets

Wire Diameter

Dacar 686-3

CFM Stress Management

Standard wall-mounted CFM unit

Remote Program Modification

This is a standard feature.

Guard

This is a standard feature.

Capacity /Pcs

HMTD F/M : CT:8S

(Final results are subject to actual performance before shipment)

Yield

98%

Number Of Personnel Working On Site

1 person

Air Supply

0.50-0.70Mpa,about500L/min

Source

Three-phase AC 380V/50Hz

Environment

The optimal ambient temperature should be 23±3°C, not exceeding 15–35°C; relative humidity should range from 45% to 70% RH.

Main Components

BASLER cameras, OMROM sensors, KEYENCE measurement sensors, SMC pneumatic components, THK linear guide screws, MISUMI standard parts, INOVANCE servo motors, DELL main units, and JAM's self-developed control system, among others.


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