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ZX582 Fully Automatic Fakra Cable Production Line (20m Standard Model)

The ZX582 Fully Automatic Fakra Production Line is a cost-effective automatic processing line for Fakra cables. It is compatible with a wide range of materials and supports rapid product changeover.The machine is equipped with terminal crimp force monitoring, CCD visual inspection and a quality traceability system to avoid defective products entering subsequent processes.The whole machine adopts a modular layout design, which improves production efficiency and facilitates commissioning. All core components are imported or sourced from well-known domestic brands to guarantee stable and reliable equipment operation.


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Product Description

Human-Machine Operation System:The touch screen HMI features a concise and rational layout for quick operator mastery. All parameters can be easily set and stored, with multi-level password protection covering four access roles: Manufacturer, Engineer, Administrator and Operator. Fault indicator lights and fault codes are provided to facilitate troubleshooting. A movable tablet PC is equipped to simplify maintenance and cut costs.

Database Storage Function:The production line collects full production data and reserves communication interfaces for MES, enabling upper-level systems (MES or ERP) to extract data for full product traceability of processing records. Data is auto-overwritten cyclically with a 1-year retention period; extended storage requires additional hard disk expansion.

Complete Machine Transfer Mechanism:Reciprocating transmission driven by servo motors paired with slide rails,Secondary positioning via air cylinders at each workstation,Crimping stations: servo drive + air cylinder wire clamping mechanism,Non-crimping stations: Y-axis independent movement for workstations.

Advantages of Machine Transfer System:Ultra-precise positioning with a transfer tolerance as low as 0.02 mm,Stable mechanical structure without vulnerable consumables such as belts or drive rollers,No dedicated transfer jigs required, delivering a simple structure for easy maintenance.

Product Parameters

Crimping Presses

5 sets of 2T servo crimping units

Terminals

Reel terminals provided by customer as per specification sheet

Number of Workstations

Customized according to customer products; three main machines connected as one complete production line

CCD Inspection

7 sets

Cable Diameter

RF:030075

CFM Pressure Management

Wall-mounted CFM as standard configuration

Remote Program Editing

Standard feature

Safety Guard

Standard accessory

Output / Pcs

ZX582: Good finished product ≤10 seconds per piece (qualified output ≥360 pcs/h); Defective piece ≤12 seconds per piece(Actual performance subject to test records before delivery)

Number of Operators

1 or 2 operators depending on product process(For two operators: one at the discharging station, one at the wire loading station)

Air Supply

0.50-0.65Mpa,about800L/min

Power Supply

3-phase AC 380 V / 50 Hz

Operating Environment

Optimal ambient temperature: 23±3°C; allowable operating temperature range: 15°C ~ 35°,CRelative humidity: 45% ~ 70% RH

 

Main Components

BASLER cameras, OMRON sensors, KEYENCE measuring sensors, SMC pneumatic components, THK linear guides and ball screws, MISUMI standard parts, MITSUBISHI servo motors, MITSUBISHI inverters, SIEMENS touch HMI, MITSUBISHI bus-type PLC, etc.


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