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ZX591 Automatic Fakra Cable Production Line (7m Standard Model)

The ZX591 fully automatic Fakra production line is a cost-effective automated line for Fakra cable processing, compatible with various materials and enabling quick product changeover.Equipped with terminal crimp force monitoring, CCD visual inspection and quality traceability system, the machine effectively blocks defective products from flowing downstream.Adopting a modular layout design, the whole line improves production efficiency and simplifies commissioning. All key components are imported or sourced from well-known domestic brands to guarantee stable and reliable operation.

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Product Description

Human-Machine Operation System:The touch screen HMI features a concise and rational layout for quick operator mastery. All parameters can be easily set and stored, with multi-level password protection covering four access roles: Manufacturer, Engineer, Administrator and Operator. Fault indicator lights and fault codes are provided to facilitate troubleshooting. A movable tablet PC is equipped to simplify maintenance and cut costs.


Database Storage Function:The production line collects full production data and reserves communication interfaces for MES, enabling upper-level systems (MES or ERP) to extract data for full product traceability of processing records. Data is auto-overwritten cyclically with a 1-year retention period; extended storage requires additional hard disk expansion.


Complete Machine Transfer Mechanism:Reciprocating transmission driven by servo motors paired with slide rails,Secondary positioning via air cylinders at each workstation,Crimping stations: servo drive + air cylinder wire clamping mechanism,Non-crimping stations: Y-axis independent movement for workstations.


Advantages of Machine Transfer System:Ultra-precise positioning with a transfer tolerance as low as 0.02 mm,Stable mechanical structure without vulnerable consumables such as belts or drive rollers,No dedicated transfer jigs required, delivering a simple structure for easy maintenance.

Product Parameters

Press machine

2 sets of 2T servo riveting presses

Compatible product types

ROKA F/M & TE Ⅲ F/M (Note: To switch materials, the corresponding 6 items need to be replaced. For details, refer to the proposal on pages 7/10/13/14/16/19.)

Number of workstations

Customized according to customer's product

CCD Detection

3 sets

Wire Diameter

RG174:2.8mm;RTK031:3.2mm

CFM Pressure Management

Built-in CFM as standard

Remote Program Modification

Standard feature

Safety Cover

Standard feature

Capacity/Pcs

Ros II F/M & ROKA F/M & TE Ⅲ F/M : CT:6S(Subject to final actual performance before delivery)

Yield rate

>=98.5%

Number of operators

2 persons according to the product process (1 operator at the discharge station, 1 operator at the cable loading station)

Air supply

0.50-0.65Mpa,about800L/min

Power supply

Three-phase AC380V/50Hz

Environment

Optimal operating temperature: 23±3℃, range 15℃~35℃; relative humidity: 45% to 70% RH.

Main Components

BASLER cameras, OMRON sensors, KEYENCE measuring sensors, SMC pneumatic components, THK linear guides and ball screws, MISUMI standard parts, INOVANCE servo motors, DELL hosts, JAM self-developed control system, etc.


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